Function of commutator in dc motor pdf

The most common types rely on the forces produced by magnetic fields. Nearly all types of DC motors have some internal mechanism, either electromechanical function of commutator in dc motor pdf electronic, to periodically change the direction of current flow in part of the motor.

DC motors were the first type widely used, since they could be powered from existing direct-current lighting power distribution systems. A DC motor’s speed can be controlled over a wide range, using either a variable supply voltage or by changing the strength of current in its field windings. Small DC motors are used in tools, toys, and appliances. Larger DC motors are used in propulsion of electric vehicles, elevator and hoists, or in drives for steel rolling mills. The direction and magnitude of the magnetic field produced by the coil can be changed with the direction and magnitude of the current flowing through it.

The windings usually have multiple turns around the core, and in large motors there can be several parallel current paths. The commutator allows each armature coil to be energized in turn and connects the rotating coils with the external power supply through brushes. Brushless DC motors have electronics that switch the DC current to each coil on and off and have no brushes. The total amount of current sent to the coil, the coil’s size and what it’s wrapped around dictate the strength of the electromagnetic field created. The sequence of turning a particular coil on or off dictates what direction the effective electromagnetic fields are pointed. By turning on and off coils in sequence a rotating magnetic field can be created. In some DC motor designs the stator fields use electromagnets to create their magnetic fields which allow greater control over the motor.

At high power levels, DC motors are almost always cooled using forced air. The speed of a DC motor can be controlled by changing the voltage applied to the armature. The introduction of variable resistance in the armature circuit or field circuit allowed speed control. DC current into on and off cycles which have an effective lower voltage.

Today DC motors are still found in applications as small as toys and disk drives, or in large sizes to operate steel rolling mills and paper machines. These are now replaced with large AC motors with variable frequency drives. In diesel electric locomotives they also use their DC motors as generators to slow down but dissipate the energy in resistor stacks. Newer designs are adding large battery packs to recapture some of this energy. A brushed DC electric motor generating torque from DC power supply by using an internal mechanical commutation. Stationary permanent magnets form the stator field. Torque is produced by the principle that any current-carrying conductor placed within an external magnetic field experiences a force, known as Lorentz force.

Advantages of a brushed DC motor include low initial cost, high reliability, and simple control of motor speed. Disadvantages are high maintenance and low life-span for high intensity uses. These components are necessary for transferring electrical power from outside the motor to the spinning wire windings of the rotor inside the motor. Brushes are usually made of graphite or carbon, sometimes with added dispersed copper to improve conductivity.

In use, the soft brush material wears to fit the diameter of the commutator, and continues to wear. A brush holder has a spring to maintain pressure on the brush as it shortens. For brushes intended to carry more than an ampere or two, a flying lead will be molded into the brush and connected to the motor terminals. Very small brushes may rely on sliding contact with a metal brush holder to carry current into the brush, or may rely on a contact spring pressing on the end of the brush.

Very small short-lived motors, such as are used in toys, may be made of a folded strip of metal that contacts the commutator. This design is mechanically simpler than that of brushed motors because it eliminates the complication of transferring power from outside the motor to the spinning rotor. Advantages of brushless motors include long life span, little or no maintenance, and high efficiency. Disadvantages include high initial cost, and more complicated motor speed controllers.

Some such brushless motors are sometimes referred to as “synchronous motors” although they have no external power supply to be synchronized with, as would be the case with normal AC synchronous motors. Other types of DC motors require no commutation. A homopolar motor has a magnetic field along the axis of rotation and an electric current that at some point is not parallel to the magnetic field. The name homopolar refers to the absence of polarity change. Homopolar motors necessarily have a single-turn coil, which limits them to very low voltages.